CVM Fiber and Industries

CVM Fiber and Industries · 8 November 2026

Coco Coir in Hot Climate Greenhouses: Water, Salt, Heat

Growing in coco coir in Gulf, North African, Almería and Mexican greenhouses: drain and salt budget with brackish water, desalinated water, slab heat, blends.

Coir works in hot-climate greenhouses because it holds a lot of water at low tension and forgives a missed irrigation. The same slab that suits a Dutch tomato house can be run in the Gulf or Almería if you change three things: more drain to deal with saltier source water, a different nutrient recipe if that water is desalinated, and a cooler, better-shaded root zone. This article covers those three, plus the blends hot-region growers specify. The general irrigation method is in how often to water coir slabs and the general sodium story in sodium and chloride in coco coir, so neither is repeated here.

Why coir ended up in hot regions

Protected cropping in the Mediterranean, the Gulf, Morocco, Turkey and Mexico grew up on soil and sand beds, then perlite and rockwool. In the early 2000s Almería had about 5,000 ha in substrate (roughly a fifth of its greenhouse area), with perlite on 53 percent of that, rockwool on 45 percent and coir on 2 percent. Coir has gained share since. You now see coir bags across Spanish houses, coir troughs and buckets in Morocco, and coir slabs sold specifically for Turkish and Mexican conditions.

What a hot-climate grower needs What coir offers
A water buffer against very high midday transpiration Coir pith has 86–94 percent total pore space and about 35 percent easily available water, so a slab carries a real reserve between shots
Tolerance of a missed cycle or a pump failure Coir rewets readily after dry-back, where rockwool and perlite drain fast and dry out quickly in heat
Air at the roots when it is hot and wet Air-filled porosity of 9–14 percent in pure pith, far higher in chip-rich blends, so aeration is set by the blend
Compact freight to remote sites Compressed slabs expand on site to 90–110 cm by 15–20 cm by 6–12 cm

That is also why the greenhouse application page centres on open-top slabs and grow bags: those two formats cover most hot-climate vegetable and berry houses.

Irrigation at high radiation

The method does not change in a hot climate, the numbers do. Shot size still starts at 5–10 percent of the available water in the slab plus the drain you are targeting, and frequency follows radiation. What changes is the total. A summer–winter sweet pepper crop in substrate in Almería uses around 308 mm of crop evapotranspiration over the season, a spring tomato cycle about 276 mm, and commercial houses there have applied 557 mm on average to an autumn-to-spring tomato.

Three adjustments matter more under high radiation than anywhere else:

  • Start earlier. Slab temperature climbs fastest when the first irrigation is delayed on a hot, bright morning, because a dry slab heats faster than a wet one.
  • Check the slab at sunrise, not at dusk. Hot nights keep the crop transpiring after dark, so a slab at a comfortable water content in the evening can be dangerously dry by morning.
  • Do not fix the drain target for the season. Under whitewash and cloud you may be at 15 percent, on a clear July afternoon 35 percent, and both can be right. Measure it daily.

The salt budget with brackish or well water

This is where hot regions really differ. Groundwater along the Spanish south-east coast, in North Africa and in the Gulf is often brackish, and rainwater is scarce. The usual irrigation-water guidelines put the "no restriction" limit at 0.7 dS/m and "slight to moderate restriction" at 0.7–3.0 dS/m. A lot of greenhouse well water sits in the 1–2 dS/m band.

The mass balance is simple. Sodium and chloride go into the slab with every shot, the crop takes up very little of either, and what is not taken up either stays in the slab or leaves in the drain. In an open system at steady state the drain concentration of an ion the crop ignores is roughly the feed concentration divided by the drain fraction. Feed 2 mmol/L sodium at 25 percent drain and the slab settles near 8 mmol/L. Feed the same water at 10 percent drain and it heads toward 20 mmol/L. That arithmetic is why drain has to rise with water salinity.

Situation Drain fraction you will see used Notes
Rainwater or RO water, low-EC feed 10–20 percent Mainly to even out dripper variation
Mediterranean substrate culture, typical well water 20–40 percent The published range for south-east Spain, rising with the salinity of the applied solution
Open system, environmental limit Not above 25–35 percent Beyond that the fertiliser discharge is hard to justify and recirculation starts to pay
Recirculating system Drain is reused, so the question is when to discharge Dutch rules allowed discharge once drain sodium reached about 4 mmol/L for cut rose and 8 mmol/L for tomato

A sweet pepper crop on slabs in south-east Spain, run as an open system, ran at around 35 percent drain and a drain EC of about 2.5 dS/m, which is a fair picture of real practice with moderately saline water.

Two cautions. First, tomato tolerates far more sodium than the old discharge limits implied. Tomato held at root-zone sodium of 5, 15, 20 and 25 mmol/L over two seasons showed no yield or fruit quality loss, provided potassium, calcium and magnesium in the drain were kept above crop minimums. Sodium in a tomato slab is a problem mainly because it displaces the cations you need. Second, never flush a slab with raw brackish water to "wash salts out". It pushes pH up and unbalances the root zone. Flush with a lower-EC nutrient solution, or with RO or rainwater if you have it.

Crop salt tolerance to plan around

Crop Threshold EC, saturated extract (dS/m) Yield loss per dS/m above threshold Equivalent substrate solution EC (dS/m)
Strawberry 1.0 33 percent 1.4
Lettuce 1.3 13 percent 1.9
Pepper 1.5 14 percent 2.2
Melon 2.2 7 percent 3.3
Cucumber 2.5 13 percent 3.8
Tomato 2.5 10 percent 3.8
Cherry tomato 6.0 6 percent 9.4

These are the classic field tolerance figures converted to substrate solution. Greenhouse crops in soilless culture usually tolerate a little more than the table suggests, and cherry tomato is often run deliberately salty for flavour. Strawberry and pepper are where a saline well really bites, so growers in those crops blend in desalinated water or move to recirculation sooner.

Desalinated and reverse-osmosis water

Seawater RO permeate has 100–400 ppm total dissolved solids. It sounds like perfect irrigation water, and in many ways it is, but it is not blank. Seawater carries about 4.5 mg/L boron and a single-pass RO plant lets some of it through. The irrigation guideline is under 0.7 mg/L boron for no restriction, so ask the plant or utility for the boron figure before committing a sensitive crop to it.

The bigger issue is what RO removes. Municipal desalinated water in Israel is post-treated with lime or limestone to put calcium back, reaching 40–46 mg/L against 45–60 mg/L in the country's natural fresh water. Nobody puts the magnesium back. The national carrier water there runs 20–25 mg/L magnesium, the desalinated supply has effectively none, and magnesium deficiency showed up in tomatoes, basil and cut flowers irrigated with it until fertiliser programmes were corrected.

For a coir grower this means:

  • Treat RO or desalinated water as zero for calcium, magnesium and sulphate when you build the recipe. Every milligram the crop needs comes from your tanks. The recipe side is in nutrient solution for coco coir.
  • Expect almost no bicarbonate, so the water has little pH buffering. Acid dosing should be minimal and pH will move faster than with well water.
  • Unbuffered coir is a calcium and magnesium sink in its first weeks, because potassium and sodium on the exchange sites swap for the calcium and magnesium you feed. Well water supplies part of that. RO water supplies none, so pre-charge the slab with a full-strength calcium nitrate and magnesium sulphate solution before planting.
  • Blending is often the cheapest answer. A 50/50 mix of brackish well water and RO water halves the sodium load and brings back some calcium and magnesium at the same time.

Root-zone temperature and slab colour

Air temperature gets the attention, but the slab is what the roots live in. Water at 20 °C holds about 9.1 mg/L dissolved oxygen at saturation. At 30 °C it is 7.6 mg/L and at 35 °C about 7.0 mg/L, while roots need more oxygen as they warm, so a hot slab is short of oxygen from both directions. Slabs at 28–32 °C are also where root diseases spread fastest. Grafted cucumber tolerates a warm root zone a little better than tomato or aubergine, but none of them like it.

What keeps a coir slab cool:

  • Wet slabs heat slower than dry ones. Keep water content up through the hottest hours and let dry-back happen overnight.
  • White film on bags and slab wraps. Black polyethylene absorbs the radiation that reaches the floor, white reflects it. The caveat: white film mulch over a soilless autumn–winter cucumber crop in Almería lowered substrate temperature and cut yield, because in that season the crop wanted a warm root zone. White is a summer tool. For a Mediterranean winter crop, use black or white-on-black film turned black side up.
  • Lift slabs off the floor. Gutters or raised troughs break contact with hot ground, shade the slab sides from low sun and make drain collection easier.
  • Keep the canopy dense enough over the slab row that direct sun reaches the bag surface only early and late.

Coir also holds heat longer than rockwool, which helps a heated winter strawberry crop but means a slab that has got hot in summer takes longer to cool. Prevention beats correction.

Cooling, shading and what they do to irrigation

Every cooling measure changes how much water the crop takes, so the irrigation computer needs to know about it.

Measure What it does to the house What it does to irrigation
Roof whitewash (standard across south-east Spain and North Africa) Plastic cladding transmits about 60 percent of solar radiation uncoated. Typical whitewash cuts that to 20–30 percent from July to mid-September and to about 45 percent in the shoulder seasons Transpiration falls in proportion. If shots are driven by an outside radiation sensor, reset the inside/outside ratio after every coat and after rain washes it off
Fan-and-pad cooling Air is pulled through wet pads 100–200 mm thick and leaves at around 85 percent relative humidity. There is a temperature and humidity gradient from pad to fan, and efficiency is highest in dry air Plants near the pad transpire less than plants near the fan. Run separate valves for pad-end and fan-end rows, or accept that one end will be over-watered
Fog or mist Lowers temperature and vapour pressure deficit uniformly and can take the house below outside temperature in dry climates Transpiration drops sharply while fogging. Reduce shot frequency during fog cycles and watch for over-wet slabs and algae on open-top bags
Shade screens Cut radiation, but internal screens also cut roof ventilation performance Fewer shots, and a case for a little more dry-back because the slab is losing less water

The common trap is to cool the air hard and leave the irrigation set for a hot, unshaded day. Drain climbs toward 50 percent, slab EC drops, root-zone oxygen drops because the slab is saturated, and the slab warms anyway because it is wet and sitting on a warm floor. Tie shot frequency to measured inside radiation or slab weight rather than to a clock.

Blends for hot climates

In northern Europe the trend in coir has been toward more chips for faster dry-back and more air. Hot regions mostly go the other way. Suppliers serving Mexico and southern Spain describe a 70:30 pith-to-chip blend, or a high-grade pure pith, as the usual request, because the slab has to carry water through a long, bright afternoon. Long-cycle Canadian tomato growers at the other extreme run 100 percent chips with a fibre layer under the bag. Air-filled porosity in the finished slab is typically specified between 20 and 40 percent depending on the crop.

Hot-climate situation Blend direction Why
Tomato or pepper, open system, brackish water, high drain 60–70 percent pith, 30–40 percent chips Water buffer for heat, enough chips to keep air up when drain is heavy
Cucumber in a fan-and-pad house Around 50:50 Cucumber wants more air and a wider, more stable slab
Strawberry in troughs or bags Pith-rich with fine chips Shallow roots and frequent small shots, so retention matters more than drainage
Recirculating system on RO water, long tomato cycle More and coarser chips Low-salt water lets you run less drain, so aeration has to come from the substrate

Bag volume is shifting too. Older multi-year bags were about 27 litres. The newer standard is a flat 16–18 litre bag replaced every year, which suits hot-climate growers because an annual change-out resets the salt load before a second season of heavy irrigation. Ratio choices are covered in more depth in coco pith to husk chip blend ratios.

What growers in hot regions specify

Buyers in Spain, Morocco, Turkey, the Gulf and Mexico tend to ask for the same handful of things:

  • A pith-rich blend with a stated chip fraction, and proof that the blend is uniform along the bag. One Spanish house traced uneven plant vigour to bags that were mostly pith at one end and mostly chips at the other.
  • Washed material with low starting EC, because their own water already brings salt. Raw coir can test anywhere from 0.4 to 6.0 dS/m depending on origin.
  • Film that suits the season: white, or white-on-black so it works either way.
  • Slab dimensions and dripper positions that match existing gutters and stakes, with drain holes cut on site so the grower controls drainage height.

CVM Fiber and Industries in Kanyakumari, Tamil Nadu, India, makes open-top slabs and grow bags in pith-only or pith-and-chip blends to the buyer's ratio. The pith is washed with water to bring EC down, with no calcium nitrate or other chemicals added, so it arrives unbuffered and you charge it with your own calcium and magnesium at planting. If you are setting up or switching a house in a hot region, get in touch with your water analysis and crop plan and we will suggest a blend.

FAQ

Is coir better than rockwool in a hot climate?

Neither is universally better, but coir holds more plant-available water at low tension and recovers from drying out, while rockwool drains faster and dries out quickly in heat. When the limiting factor is getting through a 40 °C afternoon without the slab running dry, the water buffer wins. That is the usual reason hot-region growers moved from rockwool to coir.

How much drain do I need with 1.5 dS/m well water?

Plan on 25 to 35 percent in an open system and measure it rather than assume it. The published range for Mediterranean substrate culture is 20 to 40 percent, rising with the salinity of the applied solution. If you need more than 35 percent to hold slab EC, the water is telling you to recirculate, blend in RO water, or both.

Can I grow in coir using only desalinated water?

Yes, and the low sodium makes recirculation easier. Desalinated water carries little or no magnesium and only the calcium added at the plant, so the whole calcium, magnesium and sulphate requirement has to come from your tanks. Check the boron figure and pre-charge the unbuffered coir with a full-strength calcium and magnesium solution before planting.

What slab temperature is too hot?

Once the slab is in the high 20s Celsius the water in it holds noticeably less oxygen and root diseases spread faster, and 28 to 32 °C is the range growers associate with outbreaks. Keep the slab wet through the hottest hours, shade it with the canopy, lift it off the floor and use white film in summer.

Should slabs be white or black in a hot climate?

White for summer and for any crop fighting heat. Black or black-side-up for winter crops in unheated Mediterranean houses, where white film over a soilless cucumber crop cooled the substrate and reduced yield. White-on-black film gives both options from one bag.

Does pad-and-fan cooling change how I irrigate?

It does. Plants near the pad sit in cooler, more humid air and transpire less than plants near the fans, so one valve will over-water one end and under-water the other. Split the valves by position if you can, and cut shot frequency when the pads are running.

Should I use more pith or more chips in a hot climate?

Usually more pith. A 70:30 pith-to-chip blend or a high-grade pure pith is the common request from Mexico and southern Spain, because water holding matters most under high radiation. Go toward 50:50 for cucumber, or for recirculating systems on low-salt water where you run less drain and need aeration from the substrate instead.

Can I flush salt out of a coir slab with my well water?

No. Raw brackish water adds sodium and bicarbonate while stripping nutrients, so pH climbs and the root zone goes out of balance. Flush with a lower-EC complete nutrient solution, or with RO or rainwater if you have it, and fix the cause by raising the drain fraction.